remove power steering pump pulley without puller

Use a ratchet on the top side of the puller. S. Table Of Contents Thanks for the help. Use Mac Tools Power Steering Pump Pulley Service Kit or equivalent, to install the power steering pump pulley. In the picture, a wood alignment tool is being used. Install with a new clamp/clip. That's most likely the problem. Tools and Equipment Loan-a-Tools Steering and Suspension Loaner/Rental Tools Loaner Power Steering Pulley Puller/Installer. Dec 20, 2006. 373 out of 390 (96%) reviewers recommend this product. Next, tighten the bolt and nut parts . Replenish with premium power steering fluid and if desired, some additive. Allow the removal tool to pop and work. P. NOTE: Replace the power steering pump pulley if it is cracked, chirped, or loose. The far end of the alignmnet tool rests on the crankshaft pulley, and the near end is on the power steering pulley. Removes pulleys from altenators and steering wheels. Part #: 7362 Line: OTC. I got the thing out of my car, but the pulley is stuck on it. You tighten the nut and that presses the pulley back on. I think you can use the puller for this also and if comes with directions. ull get all ur money back when u return it as long as u didnt break it. $87.00 $ 87. Only show this user. Too much thread to get them out. Minimum Spread (in): 3-1/8 Inch. Select a store to see pricing & availability Maximum Spread (in): 11-3/4 Inch. The other is in the middle of the alternator and the pump. PULLING. Harbor Freight has an P/S Pulley remover/installer PN: 40749OVGA for $19.99 plus shipping Should there be one by you stop in. Removing a power steering pump pulley using a power steering pulley puller. Orion Motor Tech Power Steering Pump Pulley Puller/Installer Tool Set, Pump Pulley Remover Installer Tools Compatible with Ford, GM, and Chrysler Vehicles. From there, you should insert the removed screws into the holes found in the pulley. It's just pressed on. Remove the pump-reservoir. Tighten the puller screw drive and remove the pulley from the power steering pump shaft. Reply. You're right about that. The posted rate is subject to change without notice and varies by location. I am trying to remove the power steering pump pulley from the pump. 3. It has a turnscrew pin which bears against the pump's shaft. Hold the power steering pump , and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. \'99 ram quadcab sport 4x4 318 auto. russ. You might also experience a loss of power steering, as the pump loses the power to force the hydraulic fluid. Remove the tool. Place a glove over the end of the line and zip-tie it. You must install the pulley in a rustless shaft. Make sure the nut isn't moving. You will hear a pop sound to remind you the tool is starting. Should the power steering pulley spin freely? Tighten the grip. Before reinstalling the primary drive pulley, be sure it is removed. May 7, 2015. You risk the chance of breaking or bending the pulley applying too much pressure. Alignment is made with the power steering pulley puller and press. Used to remove and install power steering pump pulleys on most domestic vehicles. There is a special tool that removes and installs the pulley. 1995 Mustang GT - 347 - PTK 7675 Turbo Kit - Tweecer A9L - Tremec 3350 - AIS Methanol 10 GPH. Loosen the adjusting bolt until you can slip the serpentine belt from the . Ford Tractor Steering - Yesterday's Tractors Remove the three bolts holding the pump together using a 12mm socket. Thank you for watching 2Carpros.com. '96.5 Merc 5.7L Alpha. Remove the power steering pump from the engine for clearance. Pieces of the prior belt wound around the p.s. step 6 :Removing the Power Steering Fluid Pump. OTC Push Puller . Installation Procedure. Removal Procedure. Postby Klits562 Tue Sep 22, 2009 8:23 pm. This kit is designed to remove power steering pump pulleys on Ford and GM cars and trucks. DONOT continue to turn the center threaded shaft to drive the pulley off the PS shaft. Designed to help to get your job done right Manufactured utilizing the highest quality materials. Any special way to do this? I saw a guy do this at a dealer. It has to come loose. You can also press on the serpentine belt and check if it has gone loose. Remove the 10mm bolts from the bottom of the pump. Re-installation is with a threaded rod into the inside of the pump shaft and a large nut with a few washers and/or a bearing. Put the nuts on the screw first, then the washers, and finally the pulley on the shafts. #7. Place the pulley into the shaft. THe pulley puller will have small arms connected to a screw drive, turn the screw to remove the pulley. Once you have installed the pulley removal tool onto the pulley; snug down the tool and smack lightly on the end that is applying pressure to the shaft. Ensure that the collar is tight and fixed. 4.2 out of 5 stars 245. . Do this until the rounded end touches the shaft of the pulley. The power steering pump pulley face must be flush within 0.25mm (0.010 inch) of the end of the power steering pump shaft. Answer a good book is haynes auto repair for a mercury Answer first you remove the pulley with a pulley removel tool you should be able to rent one from parts store.then remove lines,then pump 1) Align the Power Steering pulley to the other pulley assemblies on the vehicle. Insert it below the attachment to the wall or ceiling. LS Crank Pulley Puller, Quickly Remove LS Balancer Without Tapped Holes, No Need to Remove Radiator. Loosen the nut and give the shaft a gentle rap with a soft hammer. FSM says a special puller A108 589 02 33 00 is needed. Compare. It should pop the pulley loose. Shark_13 said: . . Ensure the nut is not spinning. Behind the lowest pulley on the engine. 211-016. . Once the tension pulley loosens, you can easily remove the serpentine belt. This was a while back and a brand new car under warranty. All of the pulley removal tools I have seen on the Internet need a lip in the center to grab . 39. Ensure to the steam pulley to about 120 to 130 degrees Fahrenheit, and then re-install the pulley. Should the power steering pulley spin freely? The reinstalled pulley has to be pressed into the input shaft for improving the working of the inner pump. This pulley remover set works on most domestic cars and light-duty trucks to remove pressed-on pulleys for alternators or power steering. This is my first time trying to rebuild a power steering pump (or anything for that matter.) Place the metal sleeve right over the ring. Work on a clean shaft. The last one is hard to remove. Replaced the idler wheel and when the belt is off i can move the p.s. The pulley would have about 2 to 3 extra holes. Then pull until the steering pump is removed from the vehicle. Continue loosening the pulley until the pulley has been removed from the power steering pump. The power steering pulley is removed by obtaining a power steering pulley puller, that grab's on the raised lip on the center of the front of the pulley,the puller has a threaded shaft that presses against the center shaft of the power steering pump while pulling the pulley in the opposite direction.in addition to install the pulley requires a . and KASTAR. Nov 21, 2014. BillL. akira2_03. You can remove the power steering pulley without a tool by extracting the screws that hold the pulley. Comes complete with adapters for the GM 3.1L and Quad 4 motor's unique style pulleys, as well as Ford's 4.6L metric requirements. The power steering pump pulley puller works on most domestic power steering pulleys. Adjust the puller to grab the pulley securely. Jul 20, 2001. Tighten them properly. I had nearly put it in the too hard basket and was just going to get the power steering man to sort it out, but you guys came through with the goods. Press the pulley on backwards so there's no lip to grab with the puller. A search on here shows that this tool is hard to find and the suggestion is to take the pump to the dealer and get them to remove the pulley. This Westward puller can be used with models of Chrysler, Ford, GM and Volkswagon vehicles. 13. Install Puller, Special Tool C-4333 you can purchase this at Pepboys for 7.95 dollars, or an equivalent, on the steering pump pulley as shown (Pulley Removal). How to Remove a Power Steering Pulley Without a Puller? not even needed why are you removing the pully anyway? for that amount of use I could not justify Snap-On. Select a store to see pricing & availability Compare. Then proceed to remove the drive belt from the pulley at the bottom and other pulleys. There is a tool for rent at the parts store that removes and installs the pulley. So he got a new pump and pulley. I have a cheap one from Harbor Freight which works on classic steel pulleys, but was too loose on a 2002 Chrylser pulley which was plastic resin with . Disconnect the low pressure return line. However, here is how you can basically remove a pulley without a puller: 1. You first need to remove the bracket using . http://www.2carpros.com/articles/remove-re. Without the hold down nut from the power steering pulley all it does is twist the long bolts or crush the washer. This set even comes with directions: Pulley Puller/Installer Kit. Remove the significant pulley before reinstalling. If you took off the upper shroud and worked in between the fan blades I could see it being a doable job without removing the fan or pump. Mach_Mike said: You should be able to remove the bracket with a hand wrench without removing the pulley. It features screw sizes of 1 1/8", 1 1/4", 1 5/16" and 1 3/8". It is hard to get apart and hard to align and put back together. The dealership (believe it or not) wanted $684 for the pump. Answer: Wow, sorry, I have to laugh a little. Reversible split jaws get easy access to the pump pulley flange. Thanks You ledgends! Save. One should clean and remove the mounting pump for enough gap to attach the replacement tool. Adjust the puller so that it can hold on to the pulley. Tighten the screws and notice that the screws will bottom out against the pulley to push the pulley loose. oh and i used just standard dot approved ps fluid. Then, reduce the tension on the pulley until it is flat with the crankshaft. Unfortunately my 1/2" impact wouldn't do the job. Removes power steering pulleys on most Ford, Chrysler, VW, and GM vehicles with Saginaw, Thompson, and Ford C2 and C111 power steering. Ensure that there is nothing in the rope or cord of the pulley. Like all the other driven pullies . the tool kit they loan out is the remover and installer. Fit the tool with a bit of force to get the correct posture. Do not attempt to disconnect the rag joint from the rack by removing the clamp joint bolt. To drag the pulley onto the pump shaft, grip the pulley and tighten the nut. This Westward 1MZR8 Power Steering Pulley Puller is the tool you need to remove power steering pulleys. The pulley I was trying to remove was made by March Performance and is a press fit type pulley. Five Steps to Remove a Pulley Without a Puller Here are five steps that will help you remove the power steering pump pulley without a puller. it works great, i had to use one. Share. It's an interference fit. I have a rented PS pulley puller set (that has a Ford 4.6L installer so I thought it would work for removal) but the removal pin immediately gets way too tight for comfort when trying to remove the pulley. Click to expand. Remove the . If it's pressed on too far or too little it won't be inline with the rest of the pulleys and can cause some trouble. Insert the removed screws into these holes. Don't get rid of the original pulley I think I gave $150 for an FE power steering pump pulley. It will help to press into the input shaft to improve the internal pump. If I remember right I think you use a screw and a washer to press it back on using the internal threads on the pump. 6 cents/L consists of the 3cents/L you earn everyday plus a 3 cents/L bonus. If you beat on it or use a 2 or 3 jaw puller, you'll mess it up. F. Sep 20, 2006. This is the crankshaft. 10 cents/L . owell all you need is i think a 16 or 19 mm socket idr and a good breaker bar. You cannot use a standard puller because it has no collar. pulley about 1/4" back and forth. I'm not a car guy, but decided to replace my power steering pump myself, and am having some trouble. There's one underneath the pulley. help please (moso) Quote. PS, don't forget to change the $18 power steering pump filter(FOR REAL)on the drivers side clipped to the frame. Attach and align your chosen removal tool. How to Remove Power Steering Pulley without Puller Step 1: While replacing the power steering pulley, make sure that the main drive pulley is removed and then reinstalled. Reverse steps for installation. When the power steering pump pulley turns loose, it will create a rattling sound. It is usually $50.00-$60.00 found at any NAPA ,CHECKER, or BUMPER TO BUMPER. When the power steering pump pulley turns loose, it will create a rattling sound. You might also experience a loss of power steering, as the pump loses the power to force the hydraulic fluid. Two name brands to look for are LISLE. Part #: 938 Line: OTC. The squeel is not constant but only started after the second belt replacement. Now I can clean and paint the mounts and pulley while the power steering man does his work. Engine, Mechanical Page 3. It takes 20 minutes to disconnect the steering joint (rag joint). Click to expand. OEMTOOLS 27031 Pulley Puller and Installer Kit. It will slide out with some effort. $35.00. 12. All in the title. Sep 20, 2011. have your local Autozone either get one in from the hub store or go to another store. Then, into the pump shaft, insert the nut, screw, and bolts. 4.7 out of 5 stars 344. Shift the belt off the pulley closest to it. Anti-Seize is a good lubricant to use for this step. The pulley was just $17. However I see a few posts about replacing the front seal without mentioning the hassle of getting the pulley off. The pulley is off!! Important: Save. You start by extracting the screws holding the pulley 2. turn it pulley up on the work bench and support it slightly above the surface with wooden blocks under the pulley. Put somethen solid in the pully to keep it from turning. Remove the bolt holding the pulley Use a pulley puller to pull the crankshaft pulley off. Apply lubricant on the pump and the inside of the pulley with extreme pressure lubricant. This is also the first step on how to remove harmonic balancer. and I am stuck on how to take this darn pulley off! First, you need to remove the serpentine belt by loosening the tension pulley. Top. Get it as soon as . But I watched as he cut and hacked at it for hours. In this video we show how to remove a power steering pump pulley on all cars. Find a screwdriver or similar object that can fit into the center of the pulley. There are 3 holes (see photo) with 1/4-20 thread. Step 7: Lubricate the input shaft. 419 Reviews. 00. 99.5 F250 ECSB 4X4. Universal power steering pump pulley removal. Remove the belt. The new pulley is larger and comes with a larger Serpentine belt. Now, place the wrench right at the bottom or end of the threaded puller. Like all the other driven pullies . the pumps you get from Autozone will have a bolt, nut, and washer to install the pump. Pulley Puller for pulling and installing power steering pump and alternator pulleys . Answer (1 of 12): You can't. You must have a special power steering puller, at least for pulleys which have just an outer slot on the hub to grab. The reverse, you screw a bolt (special one that comes in the kit) into the center of the pump shaft and use the other part of the tool kit to push the pulley back onto the shaft by tightening down the pusher on the special bolt that you threaded into the shaft. Loosen the bolt a couple of turns. <BR>gibson headers and dual exhaust. It's called a power steering pump pulley puller/installer. I tried that - the bolts un-tighten into the pulley. Turn on the pulley and remove the wobble. Woe to him who builds his palace by unrighteousness,his upper rooms by injustice,making his countrymen work for nothing.Does it make you a king to have more and more cedar . May 26, 2010. Jan 14, 2009. go to autozone and rent a pulley puller/pusher tool. OTC Power Steering Pump Pulley Puller . I've done it a few times, no problem. How to remove harmonic balancer without a puller. Step - 1 Remove The Main Drive Pulley & Re-affix it Remove the main drive pulley and reinstalled it. Then, keep pulling until the steering pump is out of the car. I'd mostly be concerned about getting enough leverage on the tool to drive the pulley off and back on as it's a press fit and quite tight after 30+ years of road grime. Use the J 25034-C and J 25034-257 in order to remove the pump pulley. WD40 is your friend, so squirt the 2 rag joint coupler bolts with plenty of it. Step 8: Install the new pulley onto the input shaft. Loosen the hose clamp from the low pressure return line. power steering pully removel. Fitting the reinstalled pulley into the input shaft is necessary to increase the efficiency of the inner pump. You can also press on the serpentine belt and check if it has gone loose. Unless the pulley and shaft are washed, the process of installation will get lengthy and complicated. I have one, used it twice in 6 years. Don't grease, liquid, or water the shaft or pulley. Save. Insert the replacement part. Gone through two belts in two weeks. A new power steering pump was gonna run me about $155. And then a wrench is used to turn the nut which presses the pulley onto the shaft. Loosen the bolts and pull it out with the bolts still in the bracket. Use an impact wrench on the nut while holding the pulley in your hand, then use a P/S pulley puller to remove the pulley. Where is the crankshaft position sensor on a 2003 Monte Carlo 3.4 engine. The pulley installer screws into the threaded front of the pump shaft. The existing one is plastic and there was a service bulletin that changed it to metal. Step 2: Identify the center bolt The center bolt can be found in front of the crankshaft. Fill the power steering oil reservoir to the COLD FILL line. Remove the PSP from the assembly. STEP 4: You should install the pulley in a rustless, clean shaft. The OEMTOOLS 27031 Power Steering Pulley Puller and Installer is a professional-quality specialty automotive tool designed to pull small pulleysand to do it better than any other power steering pulley puller installer out there. And the last is on the backside of the power steering pump. How to remove power steering pump pulley with a puller Here are the steps to follow; Take the threaded bolt and connect it with the small lug below it. I hope that image is large enough to see. The bracket that holds the tensioner and power steering pump as an adjusting bolt on it that changes the position of the tensioner pulley and thus the belt tension (the linked picture shows the bolt head with a red tinted box around it).

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remove power steering pump pulley without puller